The Complete Workflow of a Fully Automatic Cashew Processing Plant

Cashew isn’t just a dry fruit or nut, but it is more than just a crunchy snack, too. From being the main ingredient in Indian desserts to adding spice to gravies, basically, a journey from farm to table is fascinating. But have you ever wondered how the humble fully automatic cashew processing plant is transformed into your hand, I mean, ready-to-eat cashews that are purchased from a store? 

I know you will thank me later because Parivartan Kaju Machinerymake your processing facility easy and smooth without wasting more time. Nowadays, manual labour is going to be minimal, and industries are focusing on efficiency and hygiene. Let’s take a closer look at this journey of the complete workflow of a fully automatic cashew processing plant.

 Step 1: Receiving & Cleaning Raw Cashews

Raw cashew nut processing, also known as raw cashew nut shells, is the first step in the process. These are tough, abrasive, and packed with a corrosive liquid; therefore, they are not fit for consumption. Cleaning and grading are the first steps in a modern plant. Unwanted particles, dust, and grime are eliminated. A cleaner final product results from a clean cashew processing plant, and automation guarantees that this process proceeds swiftly without the need for manual sorting.

Step 2: Cooking (Roasting/Steaming) 

The hard outer shell is then loosened by a cashew boiler machine. Because it makes shelling safer and easier, this step is essential. Using outdated techniques made this messy and dangerous for employees. However, in an autonomous factory, the machines steam or roast in a regular manner, preserving the natural flavour and cutting down on waste.

Step 3: Shelling The Big Breakthrough

The magic starts right here. It can be difficult to remove cashews' strong shell without shattering the fragile kernel within because they have one of the hardest shells in the nut family. The nuts are precisely cracked open by completely automated shelling devices. No more excess amount of wasting or strenuous physical labour just to split those preserved kernels. 

Step 4: Scooping 

After shelling, kernels are meticulously removed from the opened shells using a Automatic cashew scooping machine. Compared to manual scooping, it saves time and guarantees the maximum recovery of whole nuts without damage. The machine offers clean kernels that are ready for the peeling stage, boosts efficiency, and minimises breakage with delicate accuracy.

Step 5: Peeling the Skin 

The cashew peeling machine remove the thin brown skin covering the kernels after scooping. Using gentle air pressure and friction, they separate the skin without harming the nut. This step ensures smooth, ivory-white cashews with a premium look, ready for grading and packaging while maintaining quality and hygiene standards.

Step 6: Drying 

Whole cashews, halves, halves, and even shattered portions are all possible. Additionally, each variety has a distinct market demand. Cashews are sorted by size and quality using automatic graders. This guarantees consistency and enables processors to provide just what consumers desire, be it tiny pieces for sweets or premium whole nuts for gifts.

Step 7: Grading 

Cashew grading machine go through severe quality inspections before they are placed on your plate. Here, automation aids in upholding hygienic standards that satisfy export regulations worldwide.

Lastly, to preserve freshness, the cashew nut grading is either nitrogen-flushed or vacuum-packed. In addition to extending shelf life, the packaging guards against moisture and insect damage.

Step 8: Packing 

Cashews go through rigid quality inspections before they are placed on your plate. Here, automation aids in upholding hygienic standards that satisfy export regulations worldwide.

Lastly, to preserve freshness, the cashews are either nitrogen-flushed or vacuum-packed. In addition to extending shelf life, the packaging guards against moisture and insect damage.

 Why Fully Automatic Matters

In addition to saving time, a fully automated cashew processing plant facility revolutionises the sector.

• Consistency: Each cashew has the same appearance and flavour.
• Hygiene: By minimising human contact, machines guarantee the safety of food.
• Efficiency: More supply and less waste result from faster processing.
• No exposure to dangerous cashew shell oil ensures worker safety.
• Market Advantage: Nuts of superior quality are more expensive worldwide.

 Fact To Know 

Were you aware? Only roughly 25–30 kg of edible cashews are generated for every 100kg of raw cashew nuts. Because of this, cashews are extremely valuable, and automation is essential to minimising waste.

FAQs on Cashew Processing

Q1. What prevents cashews from being consumed straight from the tree?

 The shell of raw cashews contains a poisonous oil. Before they are safe to consume, they need to be processed.

Q2. How long does it take an automatic plant to complete the entire process?

 Thanks to sophisticated machines, tasks that used to take weeks to complete can now be completed in a matter of hours.

Q3. Are cashews processed by machines superior to those processed by hand?

 Indeed. Machines minimise contamination and human mistakes while ensuring consistent quality and hygiene.

Q4. Is it possible for small enterprises to purchase completely automated plants?

 Indeed! These days, a lot of businesses provide small and medium-sized cashew processors with scalable, modular solutions.

Q5. Does the taste of cashews change when plants are automated?

 Absolutely not. In actuality, they aid in maintaining the nut's inherent flavour by better managing roasting and peeling.

Conclusion 

A cashew's transformation from raw nut to crispy treat in your hand is an amazing experience. An entirely automated cashew processing machine facility adds accuracy, security, and productivity to this traditional procedure.

Knowing how much effort and clever technology go into each bite is intriguing, whether you're a company trying to get into the cashew business or just a cashew lover.